خراطيش الترشيح الغشائي

A membrane filter cartridge is a precision filtration device that uses polyethersulfone (PES), PTFE, PVDF, or Nylon membranes to remove particles as small as 0.02 µm from liquids. It is used in pharmaceuticals, electronics, and food & beverage industries for sterile filtration, high-purity water production, and chemical process filtration.

• Filtration ratings: 0.02 µm, 0.1 µm, 0.22 µm, 0.45 µm, 1 µm, up to 90 µm depending on variant
• Lengths: 10″, 20″, 30″, 40″
• Membrane types: Polyethersulfone (PES), PTFE, PVDF, Nylon, PBT, Glass Fiber, PFA
• Efficiency: Up to 99.99% particle removal
• Quality control: 100% integrity tested before delivery

Membrane filter cartridges are classified by membrane material and application grade:

By membrane material:

• Polyethersulfone (PES) membrane filter cartridge — pharmaceutical sterilization, biotech, general high-purity liquid filtration
• PTFE membrane filter cartridge — corrosive solvents, acids, high-temperature gas filtration
• Hydrophilic PVDF membrane filter cartridge — low protein adsorption, biologics, aggressive aqueous solutions
• Nylon membrane filter cartridge — aqueous solutions, mild solvents, cost-effective sterile filtration
• PFA membrane filter cartridge — semiconductor ultra-pure water, aggressive chemical processes
• PBT polyester membrane filter cartridge — high-temperature applications up to 120°C
• Glass Fiber membrane filter cartridge — high dirt-load liquid prefiltration and gas filtration

A membrane filter cartridge consists of four main components: outer cage (support frame), filter membrane (filtration layer), end caps (sealing), and sealing rings (gasket). All components use thermal welding without adhesives to prevent contamination.

Material compatibility:

• Standard applications: Polypropylene (PP) cage and end caps
• Corrosive chemicals: PVDF or PFA cage and end caps required
• Chemical resistance: PP withstands general acids/alkalis but NOT strong organic solvents like acetone or chloroform

• Connection / End Cap Styles: DOE (Double Open End), 222 O-ring, 222 Fin, 226 O-ring, 226 Fin. Connection style must match your filter housing — confirm before ordering. Custom configurations are available.

You need a membrane filter cartridge when raw water quality doesn’t meet purity requirements. Sources like seawater, surface water, or tap water contain particles, bacteria, and colloids that require filtration down to 0.1-1μm for pharmaceutical, electronics, or food production use.

Key benefits:

• Remove bacteria and particles from 0.02 µm — suitable for pharmaceutical-grade sterile filtration
• Achieve up to 99.99% particle interception efficiency
• Handle corrosive chemicals across a full pH range of 1–14 (acids, alkalis, solvents)
• FDA-compliant options available for food, beverage, and pharmaceutical manufacturing
• Ensure batch-to-batch product quality in regulated production environments

Membrane filter cartridges work by applying pressure to force liquid through a multi-layer membrane with gradient pore sizes (coarse to fine). Particles larger than the rated micron size are trapped in the membrane layers, while clean liquid passes through.

Working principle:

1. Liquid enters under pressure (0.5-4 bar)
2. Gradient membrane traps particles layer by layer
3. Contaminants stay upstream, clean water exits downstream
4. Multi-layer design extends filter life

Result: Up to 99.99% particle removal with absolute-rated filtration.

For feeds with high particle loads, a خرطوشة الفلتر المنفوخ الذائب or خرطوشة فلتر مطوي is often installed upstream as a pre-filter to extend membrane service life.

Membrane filter cartridges offer high precision (0.1-10μm), 99.99% filtration efficiency, wide chemical compatibility (pH 1-14), and long service life. They’re 100% integrity tested, easy to install, and cost-effective for pharmaceutical, electronics, and food applications.

Key advantages:

• High efficiency: 99.99% absolute-rated particle removal
• Chemical resistant: pH 1-14, handles acids/alkalis/solvents
• Temperature tolerant: Up to 90°C for standard variants; up to 120°C for PBT polyester membrane filter cartridges
• Long lifespan: High dirt holding capacity reduces change-outs
• Quality assured: 100% integrity tested before delivery
• Low maintenance: Easy replacement, minimal downtime

The production process involves 7 steps: pleating membrane material → seaming with ultrasonic welding → installing outer frame tube → cutting excess material → welding end caps → installing seal rings → packaging in clean room.

Production steps:

1. Pleating: Membrane material pleated to precise height and corrugation count
2. Seaming: Ultrasonic welding joins the middle seam (no adhesives)
3. Install tube: Pleated membrane inserted into outer frame
4. Cutting: Excess material trimmed to specification
5. Welding end cap: Thermal welding seals end caps
6. Install seal ring: Gasket installed for housing compatibility
7. Packaging: Sealed in plastic bags, packed in cartons

Quality control: Produced in 100,000-level clean room; 100% integrity tested for sterilizing-grade filters.

Membrane filter cartridges are used in electronics (ultra-pure water, semiconductor processing), pharmaceuticals (sterile injections, vaccines), and food/beverage (beer, juice, bottled water) for precision filtration and sterilization.

صناعة الإلكترونيات:

• RO pre-filtration and deionized water systems
• Semiconductor wet process filtration
• Chemical and solvent filtration

صناعة المستحضرات الصيدلانية:

• Sterile injections and large infusions
• Biological vaccines and blood products
• Ophthalmic preparations and eye drops

Food & beverage industry:

• Beer and wine clarification
• Juice and carbonated beverage filtration
• Bottled water and production water

Chemical & Petrochemical industry:

• Organic solvent filtration (acids, lyes, aggressive process chemicals)
• Catalyst recovery and process fluid clarification
• Corrosion-inhibitor and additive filtration

Water Treatment:

• RO pre-filtration and polishing
• Industrial process water purification
• Deionized water systems for manufacturing